{"id":1922,"date":"2024-07-15T17:14:40","date_gmt":"2024-07-15T17:14:40","guid":{"rendered":"https:\/\/arabtechnollc.com\/?page_id=1922"},"modified":"2024-07-15T17:22:36","modified_gmt":"2024-07-15T17:22:36","slug":"maintenance-management","status":"publish","type":"page","link":"https:\/\/arabtechnollc.com\/index.php\/maintenance-management\/","title":{"rendered":"Maintenance Management"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"1922\" class=\"elementor elementor-1922\">\n\t\t\t\t<div class=\"elementor-element elementor-element-12bc519 e-flex e-con-boxed e-con e-parent\" data-id=\"12bc519\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-e718f0c elementor-widget elementor-widget-heading\" data-id=\"e718f0c\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<style>\/*! elementor - v3.21.0 - 22-05-2024 *\/\n.elementor-heading-title{padding:0;margin:0;line-height:1}.elementor-widget-heading .elementor-heading-title[class*=elementor-size-]>a{color:inherit;font-size:inherit;line-height:inherit}.elementor-widget-heading .elementor-heading-title.elementor-size-small{font-size:15px}.elementor-widget-heading .elementor-heading-title.elementor-size-medium{font-size:19px}.elementor-widget-heading .elementor-heading-title.elementor-size-large{font-size:29px}.elementor-widget-heading .elementor-heading-title.elementor-size-xl{font-size:39px}.elementor-widget-heading .elementor-heading-title.elementor-size-xxl{font-size:59px}<\/style><h2 class=\"elementor-heading-title elementor-size-default\">Maintenance Management<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-4f61235 e-flex e-con-boxed e-con e-parent\" data-id=\"4f61235\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-92288da elementor-widget elementor-widget-heading\" data-id=\"92288da\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">1. Work Order Categorization Hierarchy based on ISO 14224<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a30adaf elementor-widget elementor-widget-text-editor\" data-id=\"a30adaf\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<style>\/*! elementor - v3.21.0 - 22-05-2024 *\/\n.elementor-widget-text-editor.elementor-drop-cap-view-stacked .elementor-drop-cap{background-color:#69727d;color:#fff}.elementor-widget-text-editor.elementor-drop-cap-view-framed .elementor-drop-cap{color:#69727d;border:3px solid;background-color:transparent}.elementor-widget-text-editor:not(.elementor-drop-cap-view-default) .elementor-drop-cap{margin-top:8px}.elementor-widget-text-editor:not(.elementor-drop-cap-view-default) .elementor-drop-cap-letter{width:1em;height:1em}.elementor-widget-text-editor .elementor-drop-cap{float:left;text-align:center;line-height:1;font-size:50px}.elementor-widget-text-editor .elementor-drop-cap-letter{display:inline-block}<\/style>\t\t\t\t<div class=\"gray\"><strong>Description:<\/strong><\/div><div class=\"text\">Work order categorization is a key element to ensure that the financial reporting, budgeting and reliability bad actor analysis of business provide value. With the correct identification of the kind of work that needs to be done, valuable financial data as well as targeted maintenance data can be collected. This will ensure that the organization is efficient in collecting only the required data and the analytical effort can be more focused.<\/div><div>\u00a0<\/div><div class=\"gray\"><strong>What we can do for you ?<\/strong><\/div><ul><li class=\"text\">Develop Work order Categorization hierarchy based on ISO 14224 to ensure work order quality, identification of bad actors, correct financial reporting and future budgeting for improved business performance.<\/li><li class=\"text\">Develop a hierarchal view of all work occurring in a plant environment (including engineering, operations, maintenance and facilities)<\/li><\/ul>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-0cbb226 e-flex e-con-boxed e-con e-parent\" data-id=\"0cbb226\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-3ab7a7a elementor-widget elementor-widget-heading\" data-id=\"3ab7a7a\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">2. Maintenance Strategy and Work Management<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8722e76 elementor-widget elementor-widget-text-editor\" data-id=\"8722e76\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"gray\"><div class=\"gray\"><div class=\"gray\"><strong>Description:<\/strong><\/div><div class=\"text\">The Maintenance Strategy is a set of measurable elements and sustaining processes which cost-effectively support operations and maintenance teams as an integral part of an Operational Integrity Management System.<br \/>The Maintenance Management Philosophy is designed to implement overall maintenance objectives and is presented as a series of working methods and processes under the following guidelines:<\/div><div>\u00a0<\/div><div class=\"italicLight\"><em>APPROACH<\/em><\/div><div class=\"text\">A structured approach to maintenance shall be adopted, based upon the most effective use of condition based, planned preventive and corrective maintenance techniques. The assessment of equipment criticality based on safety, environmental and commercial criteria, is fundamental to this approach.<\/div><div>\u00a0<\/div><div class=\"italicLight\"><em>ROLES AND RESPONSIBILITIES<\/em><\/div><div class=\"text\">Clearly defined roles and responsibilities, authorities and relationships shall be developed and implemented for all personnel involved in maintenance activities. However, appropriately flexible working principles shall be encouraged to improve the integration of maintenance and production tasks, and to make the most effective use of available equipment.<\/div><div>\u00a0<\/div><div class=\"italicLight\"><em>COMMUNICATION<\/em><\/div><div class=\"text\">Good working relationships and effective communication shall be promoted between all sites and groups involved in maintenance activities.<br \/>Maintenance philosophies and strategies will be developed to address three key elements:<br \/>\u2022 Integrity of plant and equipment<br \/>\u2022 Availability of plant and equipment to achieve minimum production downtime<br \/>\u2022 Efficient employment of resources and materials What we can do for you?<br \/>\u2022 Develop holistic Maintenance Strategies based on ISO55000 with multiple elements (Leadership, maintenance, reliability, contractor management, data management and performance management)<br \/>\u2022 Develop and implement Client specific maintenance and reliability work processes including roles and responsibilities<br \/>KPI\u2019s \u2013 Key performance Indicators measurement including the supporting metrics and calculations<br \/>\u2022 Implementation of \u201cLean\u201d methodologies including SIPOC and Kaizan<\/div><div>\u00a0<\/div><div class=\"gray\"><strong>Case Study:<\/strong><\/div><div class=\"text\">A client was in the fourth quartile for their maintenance operational expenses. By overhauling the maintenance process and implementing a holistic maintenance strategy, operational expenses were reduced by ~$2\/bbl. The efficiency of the maintenance staff and contractors was improved significantly and the cycle time for various activities was reduced. Following the steps detailed in the maintenance strategy yielded continuous improvement in the different steps shown in the cycle:<br \/>\u2022 Optimized maintenance activities<br \/>\u2022 Improved maintenance efficiency<br \/>\u2022 Optimized manpower levels<br \/>\u2022 Improved equipment reliability and availability<br \/>\u2022 Optimized cost management<br \/>\u2022 Engaged and effective workforce<\/div><\/div><\/div>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-2e70b42 e-flex e-con-boxed e-con e-parent\" data-id=\"2e70b42\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-705b19c elementor-widget elementor-widget-heading\" data-id=\"705b19c\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">3. Asset Class specific Damage and Cause Codes for targeted failure coding of Work Order<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-46ba323 elementor-widget elementor-widget-text-editor\" data-id=\"46ba323\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"gray\"><div class=\"gray\"><div class=\"gray\"><div class=\"gray\"><strong>Description:<\/strong><\/div><div class=\"text\">Failure codes on work orders are critical to understand and trend bad actors. However, too often the list of failure codes is too cumbersome and the governance around the usage of these codes is poor. By implementing a list of codes specific to the asset class, maintenance technicians are able to select the appropriate codes from a more manageable list of choices. Furthermore, these lists of failure codes should be aligned with the FMEA (Failure Model and Effect Analysis).<\/div><div>\u00a0<\/div><div class=\"gray\"><strong>What we can do for you ?<\/strong><\/div><div class=\"text\">\u2022 Develop an asset specific list of components Damage and Cause Codes for effective failure identification, accurate analysis and bad actor identification for continuous improvement program.<br \/>\u2022 Successful implementation of governance around use of these Damage and Cause Codes through training and mentoring.<\/div><div>\u00a0<\/div><div class=\"gray\"><strong>Case Study:<\/strong><\/div><div class=\"text\">Developed an asset specific list of components and damage codes for a integrated oil and gas company in Canada. The implementation of these codes resulted in 57% improvement in usage of damage codes on corrective maintenance work orders.<\/div><\/div><\/div><\/div>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-b766c84 e-flex e-con-boxed e-con e-parent\" data-id=\"b766c84\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-233b368 elementor-widget elementor-widget-heading\" data-id=\"233b368\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">4. Asset Hierarchy and Master Data<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0c14553 elementor-widget elementor-widget-text-editor\" data-id=\"0c14553\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"gray\"><div class=\"gray\"><div class=\"gray\"><div class=\"gray\"><div id=\"midder\" class=\"midder\"><div class=\"gray\"><strong>Description:<\/strong><\/div><div class=\"text\">Equipment Master Data is fundamental to all maintenance programs. The ability to develop and use parent-child relationships, identify manufacturer make and model information as well as develop BOMs (Bill of Materials) are the foundation.<\/div><div>\u00a0<\/div><div class=\"gray\"><strong>What we can do for you ?<\/strong><\/div><ul><li class=\"gray\">Development of asset information model to identify key relationships between master data, transactional data and asset reliability.<\/li><li class=\"text\">Develop asset hierarchy using principles described in ISO 14224.<\/li><li class=\"text\">Develop naming convention for equipment in CMMS to ensure consistency and accuracy.<\/li><li class=\"text\">Reconcile equipment name plate information into CMMS.<\/li><li class=\"text\">Develop BOMs for assets to assist with optimizing spares and improve maintenance work management systems.<\/li><\/ul><div class=\"gray\"><strong>Case study:<\/strong><\/div><div class=\"text\">Implemented new asset hierarchy and equipment master for a major oil and gas producer in Canada. The maintenance work management system improved significantly as it allowed operators to easily find the equipment through the hierarchy. By adding the manufacturer name, model and serial numbers regulatory assets like PSVs were tracked through its life cycle and compliance reports were easy to produce. Furthermore, by building BOMs the critical spare parts analysis had saved the client over $6M.<\/div><\/div><\/div><\/div><\/div><\/div>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Maintenance Management 1. Work Order Categorization Hierarchy based on ISO 14224 Description:Work order categorization is a key element to ensure that the financial reporting, budgeting and reliability bad actor analysis of business provide value. With the correct identification of the kind of work that needs to be done, valuable financial data as well as targeted [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-1922","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/arabtechnollc.com\/index.php\/wp-json\/wp\/v2\/pages\/1922","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/arabtechnollc.com\/index.php\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/arabtechnollc.com\/index.php\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/arabtechnollc.com\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/arabtechnollc.com\/index.php\/wp-json\/wp\/v2\/comments?post=1922"}],"version-history":[{"count":4,"href":"https:\/\/arabtechnollc.com\/index.php\/wp-json\/wp\/v2\/pages\/1922\/revisions"}],"predecessor-version":[{"id":1926,"href":"https:\/\/arabtechnollc.com\/index.php\/wp-json\/wp\/v2\/pages\/1922\/revisions\/1926"}],"wp:attachment":[{"href":"https:\/\/arabtechnollc.com\/index.php\/wp-json\/wp\/v2\/media?parent=1922"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}